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WHO Supplementary Training Modules: Validation, Water, Air Handling Systems - Validation (Part 3): Cleaning Validation
(2006; 43 pages)
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View the documentSupplementary Training Modules on Good Manufacturing Practice
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View the documentBasic Principles of GMP
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Validation

Cleaning validation protocols (4)

  • Cleaning agent used, scientifically justified and based on:

    - the solubility of the materials to be removed;

    - the design and construction of the equipment and surface materials to be cleaned;

    - the safety of the cleaning agent;

    - the ease of removal and detection;

    - the product attributes;

    - the minimum temperature and volume of cleaning agent and rinse solution;

    - and the manufacturer's recommendations

4.1.3 The cleaning validation protocol should include:

  • the objectives of the validation process;

  • the people responsible for performing and approving the validation study;

  • the description of the equipment to be used, including a list of the equipment, make, model, serial number or other unique code;

  • the interval between the end of production and the commencement of the cleaning procedure (interval may be part of the validation challenge study itself)

    - the maximum period that equipment may be left dirty before being cleaned as well as the establishment of the time that should elapse after cleaning and before use;

  • the levels of microorganisms (bioburden);
  • the cleaning procedures (documented in an existing SOP, including definition of any automated process) to be used for each product, each manufacturing system or each piece of equipment;

  • all the equipment used for routine monitoring, e.g. conductivity meters, pH meters and total organic carbon analysers;

  • the number of cleaning cycles to be performed consecutively;

  • the sampling procedures to be used (direct sampling, rinse sampling, inprocess monitoring and sampling locations) and the rationale for their use;

  • the data on recovery studies (efficiency of the recovery of the sampling technique should be established);

  • the analytical methods (specificity and sensitivity) including the limit of detection and the limit of quantification;

  • the acceptance criteria (with rationale for setting the specific limits) including a margin for error and for sampling efficiency;

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  • the choice of the cleaning agent should be documented and approved by the quality unit and should be scientifically justified on the basis of, e.g.

    - the solubility of the materials to be removed;

    - the design and construction of the equipment and surface materials to be cleaned;

    - the safety of the cleaning agent;

    - the ease of removal and detection;

    - the product attributes;

    - the minimum temperature and volume of cleaning agent and rinse solution; and

    - the manufacturer's recommendations;

  • revalidation requirements.
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Last updated: May 3, 2013