The general laboratory equipment, together with items required in the chemical unit, are listed in Table 2. Water demineralizers and distillation stills are always needed, but their number or capacity can be reduced if a reliable supply of demineralized or distilled water is available from an outside source.
Major items of equipment required for the instrumental unit and for testing of dosage forms, as well as the equipment required for the microbiological unit are also listed in Table 2. Advice on the required performance of many of these instruments is included in The international pharmacopoeia.2
2The international pharmacopoeia, 3rd ed. Volume I. General methods of analysis. Geneva, World Health Organization, 1979. Volume 2. Quality specifications. Geneva, World Health Organization, 1981.
It is essential to ensure, before major items of equipment are purchased, that facilities are available for their proper maintenance and repair, preferably by representatives of the manufacturer. Electrical equipment must be compatible with the existing frequency and line voltage. Standard sets of replacement parts required for running repairs, containing such items as gaskets and spare bulbs, should always be retained in stock. Certain types of equipment, including gas-liquid and high-pressure liquid chromatographs and atomic absorption spectrophotometers, require a constant supply of special solvents, reagents, and compressed gases of high purity. It is essential that the availability of these is also ascertained before purchase. It can be helpful in selecting apparatus to seek information on the performance of instruments from other laboratories, particularly within the same region.
Table 2. Medium-size control laboratory
General laboratory equipment |
No. |
Microbalance (five-place) |
1 |
Analytical balance (four-place) |
2 |
Laboratory balance (top-loading) |
1-2 |
Refrigerator (with freezer compartment) |
2-3 |
Water distillation still (10 litres/hour) |
1 |
Water deionizing equipment (10 litres/hour) |
1 |
Drying oven |
2-3 |
Muffle furnace |
1 |
Vacuum oven |
1 |
Heating plates with magnetic stirrers |
3-4 |
Vacuum rotary evaporator |
1-2 |
Water-bath (electrical) |
2-3 |
Automatic titrimeter |
1 |
Shaker (wrist-action) |
1 |
Micro-Kjeldahl equipment |
1 |
Equipment for thin-layer chromatography including |
|
| |
- spreader |
1 |
| |
- spotting equipment |
1 |
| |
- developing chambers |
10 |
| |
- spraying bottles |
6 |
| |
- UV viewing lamps |
3 |
Laboratory centrifuge (floor model) |
1 |
Ultrasonic cleaner |
2 |
Vortex mixers |
2 |
Heating mantles for flasks (assorted sizes) |
6 |
Variable transformers |
5 |
Vacuum pump (rotary, oil) |
2 |
Micrometer calipers |
1 |
Glove box |
1 |
Sieves (set) |
2 |
Microscope |
1-2 |
| |
|
Major instruments |
|
| |
|
IR spectrophotometer (recording, grating) |
1 |
UV/visible recording spectrophotometer |
1 |
UV/visible spectrophotometer |
1 |
Gas chromatograph |
1 |
Polarimeter (manual) |
1 |
Refractometer |
1 |
pH-meters (with electrodes) |
2 |
Melting-point apparatus (electrically heated) |
1 |
Disintegration test equipment |
1 |
Dissolution test equipment (for 6 tablets/capsules) |
1 |
Penetrometer |
1 |
IR hydraulic pellet press with dies (15 tons/in2 pressure ≈ W 23 × 107 Pa) |
1 |
Agate mortar with pestle |
1 |
Karl-Fischer titrator |
1 |
Oxygen flask combustion apparatus |
1 |
| |
|
Optional items |
|
| |
|
Ice machine |
1 |
Solvent recovery apparatus |
1 |
Flame photometer or atomic absorption spectrophotometer |
1 |
Osmometer |
1 |
Vibrospatula |
1 |
High-pressure liquid chromatograph |
1 |
Densitometer for TLC plates |
1 |
Fluorometer (filter) |
1 |
Hardness tester |
1 |
Friability tester |
1 |
Viscosimeter |
1 |
| |
|
Equipment for microbiology unit |
|
| |
|
Autoclaves |
2 |
Microscopes (bacteriological) |
2 |
Incubators* |
2-3 |
Centrifuge with refrigeration |
1 |
Membrane filter assembly for sterility tests |
|
Colony counter with magnifier |
1 |
Laminar flow bench |
1 |
Hot-air sterilizer |
1 |
Spectrophotometer, visible range (simple model) |
1 |
Nephelometer (+ turbidimeter) |
1 |
Refrigerators |
2 |
Deep freezer |
1 |
Large-plate microbiological assay equipment, including zone reader and recorder |
1 set |
pH-meter |
1 |
Cleaning machines for glassware, especially one for cleaning pipettes |
2 |
Water-baths (thermostatically controlled) |
2 |
* Cooling incubators in countries with tropical climates
Requirements for glassware and general laboratory apparatus will vary from case to case and cannot be specified in general terms. Provision must be made for an adequate reserve. Lists of reagents to be held in stock are included in The international pharmacopoeia.
Additional equipment will be required if the basic range of tests is extended. Thus, pyrogen testing necessitates provision of animal housing, restraining harnesses or boxes, and a temperature-recording device with probes. An osmometer is required for testing large-volume parenteral preparations.